Zinc plating

Zinc plating is one of the most commonly used electroplating processes for the corrosion protection of iron parts. Since zinc is a very base metal, it is oxidized by the iron and thereby acts as a sacrificial anode. Even when the surface is damaged—such as by scratches—rust formation is prevented. For this reason, electrogalvanizing is used in the construction industry, the marine sector, mechanical engineering, and the defense industry.

There are a wide variety of processes; the weakly acidic zinc used has excellent coverage and is also suitable for heat-treated steels and cast iron workpieces. Zinc coatings can be passivated or chromated after application, which significantly enhances their protective effect.

Technical Specifications

  • soft
    60 - 120 HV0,1
  • ductile
  • base
  • shiny
  • leveling
  • high-tension
  • corrosion protection
    cathodic corrosion protection

Our Services

  • galvanizing
    complete / partial
  • Post-treatment
    Passivation: Cr(VI)-free
    (A) colorless
    (B) blue
    (Cn) green–violet / thick film
  • Post-treatment
    Chromate treatment containing Cr(VI)
    (C) yellow
    (D) olive
    (F) black
  • Dimensions: 1300 x 500 x 800 mm
  • Weight: 250 kg
  • Framed & Rolled Goods
  • Non-ferrous metal
  • Cast Steel Materials
  • Low-alloy and high-alloy steel
  • Stainless steel
  • Coating thicknesses from 5 to 25 µm

Standards & Guidelines

  • LN 9368-3100
  • LN 29742-1
  • LN 29742-2
  • DIN EN 12329
  • DIN EN ISO 2081
  • DIN 50961
  • DIN EN ISO 4042
  • Various OEM standards (VW, BMW, Daimler)
  • HAP-2022 / HAP-2042 / HAP-2043 / HAP-2200
  • MIL-A-8625 F Typ II Class 1 or Class 2
  • DIN EN2284 Typ A = uncompacted / B = compacted / C = dyed
  • HAP-2008 / HAP-2016 / HAP-2019

Additional Options

  • Mechanical Processing
    Grinding, Brushing, Polishing, Blasting, and Satin Finishing
  • Corrosion Tests (External)
    Results:
    12 µm DIN EN ISO 9227 NSS
    no base metal corrosion
    (A) 96h
    (B) 120h
    (C) 336h
    (D) 336h
    (F) 192 h
    (Cn) 336 h

Here's how to reach us!

HEADQUARTER

info@otsgmbh.de
+49 4209 93167-0

OTS Service GmbH
An der Kaserne 165
28790 SCHWANEWEDE
GERMANY

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